Working with a product assembly company in China can be a cost-effective solution for manufacturing products, but it is important to pay attention to a number of factors to ensure a successful outcome.
From ensuring quality control and understanding lead times to protecting intellectual property and navigating cultural differences, these considerations will help to ensure a smooth and successful manufacturing process. By carefully considering these 10 points, you can increase your chances of success when working with a product assembly company in China.
Ensuring that the finished products produced by the assembly company meet your standards is crucial. Make sure to discuss the company’s quality control processes and procedures, and consider visiting their facility to observe them firsthand now that China has reopened its borders.
This will help to ensure that the products produced meet your specifications and requirements. It is also a good idea to set clear quality standards and establish a process for addressing any issues that may arise.
It is important to be aware of the lead times for production and delivery, as well as any potential delays that may arise due to factors such as holidays or unexpected events.
Make sure to build in sufficient time for production and delivery in your overall project timeline to avoid any delays or disruptions. It is also a good idea to plan for contingencies in case of unexpected delays.
Good communication is key to a successful working relationship. Make sure to establish clear lines of communication with the assembly company, including a designated point of contact, and discuss any issues or concerns as soon as they arise.
This will help to prevent misunderstandings and ensure that any problems are addressed promptly. It is also a good idea to have regular check-ins with the company to stay up-to-date on the progress of your project.
Understanding all of the costs associated with working with the assembly company is important. This includes material costs, labor costs, and any additional fees.
Negotiate a fair price and consider asking for a written quote to ensure that there are no misunderstandings. It is also a good idea to budget for any potential additional costs that may arise during the production process.
Protecting your intellectual property is crucial when working with a product assembly company in China. Make sure that the company has agreements in place to safeguard your intellectual property, such as non-disclosure agreements and intellectual property licensing agreements.
This will help to prevent unauthorized use or disclosure of your intellectual property. It is also a good idea to consider registering your intellectual property in China to provide additional protection.
There may be a few issues to consider when working with a company in China, such as differences in business practices or regulations.
It is a good idea to have some legal aid to help navigate any legal issues that may come up and protect your interests. This may include reviewing contracts and agreements, and providing guidance on regulatory matters.
It is important to be mindful of cultural differences when working with a product assembly company in China. Try to build a good working relationship with the company by showing respect for their culture and practices.
This may involve adapting to different business customs and communication styles. It is also a good idea to educate yourself on Chinese culture and customs to better understand and appreciate the perspective of the assembly company.
The environmental impact of working with a product assembly company in China is something to consider. Look for a company that is working to reduce their carbon footprint and minimize their environmental impact.
This can help to reduce your own environmental impact and may be important to your customers. It is also a good idea to discuss sustainability practices.
Being open to working with the assembly company to find solutions to any challenges that may arise can be helpful.
This may involve adjusting your product design or production timeline to accommodate the company’s capabilities or constraints.
Clearly defining payment terms and ensuring that they are fair and reasonable for both parties is important.
Consider using a letter of credit or escrow account to protect yourself in case of any disputes. This can provide security and help to ensure that you are paid on time.
By paying attention to these 10 factors, you can increase your chances of success when working with a product assembly company in China. From establishing clear lines of communication to protecting your intellectual property, these considerations will help to ensure a smooth and successful manufacturing process.
But a great assembly company there will make the process even easier and smooth. One with ample experience, their own facility and legal partnerships, like Shield Works, which can help you secure quality components and parts, ensure in-house operation and have your IP in good hands. Contact us today!
When it comes to improving your assembly line efficiency, there are two important factors to consider: the flow of materials through the production process and the performance of your employees on the assembly line. Here are seven tips for improving your assembly line efficiency based on these factors.
1) Know your process
When it comes to improving the efficiency of an assembly line, the first step is to understand the process. Before you can make any changes or adjustments, you need to have a clear picture of how your assembly line works. Take some time to observe the operations and make notes of any issues or areas that could be improved.
Talk with the people working on the line and find out what they think. Are there any bottlenecks or points where things slow down? Is the process running smoothly or could it be optimized? Are there any potential hazards or safety risks that need to be addressed? Gathering information from those who are closest to the process can help identify where improvements can be made.
Next, research and compare other assembly lines in your industry. How do their processes differ from yours? What can you learn from their systems and procedures? Utilizing this knowledge can help you make informed decisions about changes to your own process.
Finally, review all of your findings and determine which steps will lead to the most efficient assembly line. Make sure you consider how any proposed changes will affect the workers, as well as the overall efficiency of the operation.
2) Assess your current efficiency
When it comes to improving the efficiency of an assembly line, the first step is assessing where you currently stand. Taking a look at your production process from beginning to end is essential for identifying any bottlenecks and inefficiencies that could be hampering your progress.
Start by looking at your current processes, machines, and personnel. Note how many items you’re able to produce per shift and any problems that arise during production. Are there any tasks or processes that take too long or could be improved with automation? Are there any areas where workers are having to wait around for machines or materials?
Another important step in assessing your current efficiency is tracking and analyzing your data. What does your data say about the performance of your assembly line? Are there any trends in production speed, quality, or errors that you can spot? By collecting and analyzing data on your current processes, you can identify problem areas and find ways to make improvements.
3) Develop goals for improvement
The next step to improving your assembly line efficiency is to develop goals for improvement. What areas need to be improved? Make sure your goals are measurable and achievable. Set timeframes for each goal and have milestones in place to check progress.
When setting goals, think about overall efficiency, quality control, cost reduction, and safety. For example, if you want to increase productivity, consider adding more workers or reducing the amount of idle time.
If you want to improve safety, focus on training employees on how to do their job safely and work with maintenance personnel when there are mechanical issues with machinery. You can also use innovative technology like sensors or robotics which may help make your workplace safer or more efficient.
4) Simplify your process
Having an organized assembly line can reduce production time and make it easier to identify problems and find solutions. This can be done by using tools like workflow charts and boards to document each step of the production process and identify any areas that could be improved.
The goal here is to reduce the number of steps needed to complete a task and make it easier for people to quickly find and address any problems that may arise.
For example, if you’re dealing with large-scale orders, you may want to look into implementing a batching system that allows you to complete multiple orders at once rather than working on them one-by-one. This can help you increase efficiency while reducing the amount of time and effort required to process orders.
5) Automate where possible
If you are looking to improve the efficiency of your assembly line, automating certain tasks is a great place to start. Automation can free up time and labor costs while providing consistency in production. Automating certain processes can also help to reduce errors and increase accuracy.
There is no one-size-fits-all solution when it comes to automation; there are many variables that go into determining which process should be automated and what type of technology would be best suited.
It’s important to remember that automation doesn’t always mean replacing human workers with robots. In many cases, automation can take the form of integrating machines with existing manual processes.
For example, you could introduce automated sorting and counting systems to your assembly line to speed up processes and reduce the number of employees needed. Automation can also make it easier to track data, allowing you to better optimize production. With the right automation system in place, you can save time, money, and resources while boosting your assembly line efficiency.
6) Implement quality control measures
One of the best ways to make sure your assembly line runs as efficiently as possible is to implement quality control measures. Quality control allows you to monitor each step of the process and ensure that products are being manufactured in accordance with industry standards and that defects are avoided.
One of the first steps to take when implementing quality control is to identify potential sources of error in your assembly line. This could include reviewing blueprints, inspecting materials, and monitoring machines for proper performance. Once potential issues are identified, you can begin taking steps to prevent them.
You should also consider introducing quality control procedures into your assembly line. These procedures help ensure that products are consistently produced according to specifications and that defective products are identified and removed from circulation. It may also be a good idea to introduce defect tracking systems so that you can better monitor the performance of your assembly line and identify areas where improvements can be made.
Finally, it’s important to create a culture of quality control within your production facility. Encouraging employees to adhere to quality standards, recognizing those who excel in their jobs, and providing opportunities for continuous improvement will all go a long way towards ensuring that your assembly line runs efficiently and effectively.
7) Train your employees
Proper training ensures that each employee understands the expectations, job duties, and safety protocols associated with their role in the assembly line process. Training also gives employees the tools and knowledge they need to work efficiently and complete tasks quickly.
For example, teaching employees about the standard operating procedures for their tasks can help streamline the entire assembly line process. By doing so, each employee will understand what is expected of them and be able to move through the tasks more quickly and accurately.
Additionally, employees should be taught how to properly use any equipment they may encounter along the line. Proper training is essential to prevent errors and ensure that the assembly line runs smoothly, and make sure that your employees are aware of the importance of following safety protocols while on the assembly line.
China accounted for at least 30% of the global manufacturing output in 2021. This speaks to the depth of China’s manufacturing capabilities. When you’re looking to make a new product or upgrade an old one, choosing China as your assembly location is a wise decision.
Product assembly in China is a cost-effective way to get your product on the market faster. Here are the top 6 benefits of using Chinese manufacturing services.
1. Lowers Manufacturing Costs
Labor costs in China are lower than they are in the U.S., Europe, and elsewhere. The average Chinese manufacturing worker earns about one-tenth the hourly wage of a typical U.S. factory employee. Outsourcing your assembly of products to China will always be the more affordable option.
China also has access to raw materials that are cheaper than they are in other countries. This is because China is the world’s largest steel producer, so the country has access to high-grade steel at a low price. Chinese manufacturers can also source materials like copper and aluminum at a more affordable rate.
2. Reduces Shipping Costs and Time
When you ship items in their raw form, this process adds considerable cost to your shipment. It also contributes to time delays because you’ll be receiving components from different suppliers.
It usually takes about 2 – 35 days to ship an item from China to the United States. Shipping multiple items can take anywhere from a few weeks to several months. Your product will have a longer development cycle and take more time before you can release it to the market.
With an assembly service provider on your side, they can eliminate all these issues by sending a bulk shipment of finished products. By shipping in bulk, you’ll also significantly reduce transport costs and delivery times.
Manufacturing facilities have everything necessary for production available onsite, including a standard inventory. They can assemble the products without having to wait for shipments or worry about getting enough parts for each unit.
3. Faster Assembly of Products
Manufacturing in China relies heavily on an assembly line method, where workers are assigned specific tasks. These employees must complete a single task repeatedly while still maintaining high standards of quality control. Because of this, companies can mass-produce a wider array of products that all have a uniform design.
Machinery also contributes to faster production times. Using mechanization, companies can produce more products in a day than they would be able to if each product were made by hand.
The ability to produce large quantities quickly also makes China an attractive option for businesses that create custom designs, such as wedding planners. Producing unique designs is a challenge for most businesses, but China has a large pool of talent that can help to bring new ideas to life. Chinese factory workers also have lots of experience in working with different materials, so they can create products that meet all your specifications.
4. Streamlines the Ordering Process
You don’t have to order a humongous amount of components and store them while they wait for assembly. Instead, you can send your design and specifications to a Chinese factory. They will handle the entire manufacturing process for you.
They’ll order all the required pieces and tools. All that’s required of you is to pay shipping fees.
You also get to experience the benefits of ordering a prototype. You can test its functionality and design before ordering multiple units.
5. Less Workers
Factory workers perform product assembly services in-house. There’s no need to add new workers to your team to complete your project. You also won’t need additional equipment since the factory already has all the necessary tools and machinery on site.
The average factory worker earns about $33,000/year in the U.S. You’ll have to bear this expense in addition to any other manufacturing costs that may arise.
These costs can add up quickly and put you in a financial bind. When you use an assembly service, however, you won’t have to pay tons of new employees. The factory will handle all the labor costs associated with your project, so you don’t have to worry about it!
6. More Freedom
If you decide to outsource your assembly work, you can focus on the core aspects of your business. This will allow you to put more time and effort into marketing and sales or anything else that is important for the success of your business.
Outsourcing assembly also removes the task of having to supervise workers, which is time-consuming and costly. You also don’t have to worry about the quality of your product because the factory will ensure that the assembly team follows every step correctly.
You’ll have a more flexible schedule. As a result, you’ll be able to meet with customers or work on other projects. This will allow you to develop a friendly relationship with your customers, which will keep them coming back for more.
Outsource Your Product Assembly
Product assembly in China is a great way to offload certain processes and create a lower overhead. These benefits can lead to increased profitability and more time to focus on other areas of your business.
When you outsource your product assembly, it’s important to work with a trustworthy supplier. Shield Works Precision Manufacturing has been making quality products for over 16 years. We have a track record of delivering products on time and at a competitive price.
Contact us to learn more about our services. We’ll help you find an efficient solution that works for your business.
The manufacturing industry accounts for about 10% of the UK’s economic output. Because this is such a large and important sector, it’s critical for businesses to take advantage of the latest technologies when creating goods and services.
Precision assembly is one of the most streamlined and effective ways to create a high-quality and uniform production output. Read on to learn what precision assembly is and how it can help your business.
What Is Precision Assembly?
Precision assembly is also called “precision machining.” It’s a manufacturing process that relies on modern equipment to create intricate and complex product output.
Precision assembly uses an automated computer numerical control (CNC) machine. These machine tools are entirely computerized. They function via computer-aided design software.
The engineer looking to create the end product inputs specifications for the output. The machine uses this programming as a blueprint to automatically create complex cuts according to its specifications.
This means that you’ll get the desired output automatically and with the detail and precision that you’re looking for. It also means uniform production across all products and components.
Precision assembly is used in a wide range of industries. The consumer electronics market is one of the most common. CNC tooling can create circuit boards, wiring, connectors, clamps, switches, and more.
Electronics applications also extend to commercial output in multiple industries. You can create CNC prototypes for industrial machinery and parts. Electronics made with precision assembly methods can also be used in the automotive, aerospace, and manufacturing/construction markets.
In addition to electronics, precision assembly can also help you make both hard and soft goods. Hard goods include jewelry, chains, door locks, lawn products, kitchenware, and more. Soft goods are things like clothing, safety equipment, and home furnishings.
Meets Complex Specifications
Manual tools for product creation can only be so detailed. You will need to position tools at precise angles and constantly move and rework them.
This is not the case with CNC machining because all you need to do is create the design in user-friendly computer software. The machine then assesses the design and comes up with the best way to bring it to life.
At that point, it will use the fastest and most effective machining methods to create a design that matches the exact specifications of your input. Every line, crease, seam, and crevice will be accounted for. This lets you assemble products effectively since every piece will fit perfectly.
You do not even need to learn how to use high-level machine tools to take advantage of precision assembly. All you need to do is fine-tune your design within the computer software. You can then outsource the actual production to a third-party company that is versed in how to use the machining tools.
Shield Works Precision Assembly is experienced in manufacturing in China. When you outsource work to us, you’re sending it to an international team willing to assemble your products at a low rate.
However, unlike many internationally-outsourced services, we pride ourselves on advanced software monitoring systems, IPR production, and open access. This lets us create all kinds of products according to international working standards and practices.
So, you will reap the benefits of outsourcing. You will save time, money, space, and effort by not doing everything in-house. However, you can also rest assured that those assembling your products will use high-level machinery and professional techniques to ensure a job well done.
High Product Quality
Reliability doesn’t stop with top-notch production methods. It also means a high-quality output.
Our facilities operate with ISO standard internal quality work practices. Part of this means undergoing rigorous quality testing for each and every project.
Before sending the end product back to you for sale or distribution, we use dual-layer independent quality verification on every piece of output. We make sure that it’s sturdy, durable, and properly constructed. We also make sure that it functions as intended with no hazards.
This is essential because your end-users will be satisfied enough to work with you again. It also helps you to avoid product liability lawsuits because of faulty products.
In addition to quality, precision assembly ensures a uniform output. People who need to manually create products (by hand or with machinery) are likely to make mistakes. This means time and money are lost due to understandable human failure.
With precision assembly, this problem solves itself. Since the user only needs to input the pre-made software blueprint while the machine does the rest of the work, there is close to zero chance of error.
There won’t be any faulty products or improper cuts. Instead, you will get a uniform output that is the same every time. Whether you plan to wow consumers with precise products or use them in further precise assembly processes, this can help to streamline your business.
Precision assembly is quick because it’s automated. The minute a machine finishes one product, it can move on to the next one. This next output will be a precise replica of the previous one, and once it’s complete, the machine can instantly start yet another.
Because these machines do not need time to rest, they can simply keep making products until your order is complete. They can work overnight and on the weekends. They don’t need to take time to pause between projects.
This means that you can get products to end users as quickly as possible. You will have happier clients and retain more business.
Grow Your Business With Shield Works
Now that you know the basics of precision assembly, it’s time to begin reaping its many benefits. Our team is committed to streamlining your assembly and manufacturing processes so that you can deliver high-quality services in a timely manner.
We have expertise in hard goods, electronics, and soft goods so you can get the most out of your order. Contact us to discuss your specific needs and get a quote.
The next time you need to manufacture and sell your product, you might consider outsourcing the assembly work to China. While this solution will certainly save you time and money, it’s not without its challenges, so take some time to prepare yourself before going all-in on outsourcing your manufacturing and assembly line to China. Here are seven tips for outsourcing your assembly line successfully to China.
1) Know your facts
When outsourcing anything, it is important to cover all your bases beforehand. Product assembly, however, is unlike most business processes because. all revisions have to happen ahead of time, and things are more complex when outsourced to international firms in Asia.
To illustrate, for example, if a supplier misreads your email and ships 100 units instead of 10, it could cost you thousands of dollars and waste even more time. It is critical that you confirm every detail- from the length and width of each piece to the location of holes or slots -before you start your project.
In the event that any directions are confusing or feel like they’re missing information, please get in touch with your supplier.
2) Find a company that suffices
You need to consider where your products will be shipped from. If a made in China label is part of your business plan, you should know what your options are for assembly and shipping.
Is it important for you to discuss your upcoming lead time, incoterms, and final delivery details with multiple suppliers? Making a product in China is flexible. Your candidates can go to great lengths to win your business. You may have better options depending on the factors that matter most to you, such as price or quality.
And if one company fails to live up to their promises, there’s always another willing contender who might give you a better deal. In many cases, international trade is all about bargaining and negotiation.
A good way to start the process of finding a reliable overseas manufacturer is by looking at current job listings for manufacturing positions in Asia. Or search for manufacturers who already make your type of goods.
3) How you communicate
The most crucial step in product assembly outsourcing is effective communication with your supplier. Make a choice of communication style and stick to it be sure to find your favorite form of communication, and stick to it.
For example, if you prefer email, then make sure that your emails are punctual and detail oriented. In a phone call, talk less than the other party as often as possible, while in video conferences, start talking more often.
The WeChat application is well used in China. It might be the perfect solution for people who want quick replies. Regardless of what level of formality you think you should have with another person–stay with one style that is appropriate for the two of you.
4) Have a presence on-site for quality
In the case of new or complex products, you should definitely have someone on-site checking quality control. In the case of well-established and simple products, some entrepreneurs may trust their suppliers much more and forgo regular quality control visits.
It will be nearly impossible to travel to China physically with current restrictions. Keeping in touch with your supplier can help prevent mistakes before they occur. Video-record yourself demonstrating how your product works so that you can send it over if questions arise during production (for tips on how to do these types of videos). With WeChat, you can use it anywhere in the world.
5) Price and quality can co-exist, with the right manufacturer
People often choose what they believe to be a lower-cost option due to time constraints. Poor quality or poor communication will often cause production delays and parts to get lost, resulting in much higher costs.
By finding reliable manufacturers who adhere to agreed-upon pricing structures, you’ll ensure that price won’t be a deal breaker.
If you find a manufacturer who does not compromise quality for low costs, your project will stay on schedule and under budget from launch to completion. Establishing clear ground rules with your manufacturers from the beginning can prevent problems that result in overruns later on.
6) Have A Timeline
Try setting a deadline for when you would like your product assembled and shipped. Since outsourcing overseas is difficult, as it may take long without knowing how long things will take, it may be stressful to be juggling different deadlines.
Setting a deadline will enable you to schedule and manage your time better, because many companies that work with foreign manufacturers are also able to help you with logistics and delivery, so you’ll be able to deliver your product on time.
7) Quality Control System All The Way
When you’re outsourcing product assembly to China, it’s important that every step of manufacturing undergoes quality control. Inspecting your products at each step guarantees that an oversight or mistake during one stage of production doesn’t cascade and lead to a shipment of defective products—which can result in expensive returns, dissatisfied customers, and even lawsuits.
It can help identify the root of problems, thus what additional quality control measures are needed to keep them from arising. Quality control is crucial for outsourced manufacturing since a short-sighted approach may miss an important step. For instance, some manufacturers may put too much glue on an item or use the wrong type of glue for it, both of which would render it unusable or break it very easily.
A manufacturer with great experience can help you go a long way, like Shield Works. We have 17 years of experience with industry-spanning expertise. If you have any questions regarding our contract assembly service, please do not hesitate to contact Shield Works.
If you’re looking for ways to save time and money, outsourcing your product assembly could be one way to do that without compromising your overall quality. Here are some things you can’t afford to miss if you’re considering this option. These tips apply whether you’re looking at outsourcing on a small or large scale; the only difference will be in the amount of detail each section of your post needs. With that in mind, here are the five things you can’t afford to miss if you’re planning to outsource product assembly.
First off, What Is Outsourced Product Assembly?
What is outsourced product assembly? How does it differ from in-house assembly?
When a business outsources assembly, it hires a third-party company to make the items it uses or sells in part or in full, depending on the relationship established between the two parties.
Whenever you consider outsourcing your product construction, think about the items that you would like to have made, then find businesses that can build them, and then talk to them about forming a relationship.
It’s important to know exactly what you want a third party to do for you before you begin outsourcing.
It Lowers Your Costs
Doesn’t it make more sense for companies to produce everything themselves rather than outsource it?
The cost of running a business increases when a company creates its own products. It can especially hurt small companies, since they may lack the funds to hire many workers.
Your production costs can be reduced by partnering with another company. When you do this, the other company will provide and employ the workers for you. Thus, you do not need to pay salaries or hire new employees.
Other companies are usually based overseas, such as in China. China’s manufacturing costs are cheaper than in other developed nations, so you will not have to spend as much on your final product. As a result, you are able to cultivate productive and positive business relationships with professionals abroad!
You Can’t Just Work with Any Product Assembly Company
Just as with any business partnership, you want to make sure you find the right manufacturing company for your specific requirements.
Make a list of all the materials and items your product requires. Does the company have them?
Also, ask them if they have worked with any companies similar to yours in the past.
Furthermore, you should pay attention to how friendly and professional the company’s workers are. In order to be productive for as long as possible, you should look for a company with great client service.
If their customer service is not up to par, then it will be difficult for them to get things done efficiently.
In addition, you need to know what type of warranty is offered by the manufacturer so that when problems arise, it can quickly be resolved without too much stress on your end.
Furthermore, price is also important when choosing a product assembly company.
Timeline Is Important
When you first talk to a company, ask them how long it takes them to produce and ship items. This will affect how quickly you can deliver materials to your clients. Therefore, you should find a company that makes high-quality items quickly.
You should discuss what happens when unforeseen circumstances occur. Natural disasters, for example, might cause the company’s ability to deliver your product to you to be interrupted. In times of emergency, you should know what measures the company takes to keep its production running smoothly.
If an urgent situation arises, ask who you should contact. This will give you a person to go to, instead of wasting time looking up who to contact.
The last thing you want is to miss deadlines because of miscommunication. Lastly, make sure that both parties have contingency plans in place in case any problems arise.
Make Sure They Have Everything It Needs to Protect Your IP
Copyright is different depending on which country you are in, so a company should do what it can to ensure that its intellectual property is safeguarded.
That’s why you should research the intellectual property laws of the country in which your products will be made. If they do not protect the rights of other companies, consider making your products elsewhere.
As a bonus, you might also be able to use this to assess the company’s technological competency in keeping your data safe. Do they use leading-edge, state-of-the-art software? Is it comparable to the security you take at your place of business? Do they make regular security checks and upgrades?
A leak of your intellectual property can result in serious, business-damaging losses such as intellectual property piracy and lost data. If you’re trying to keep your company safe, think about the level of security that others have.
When you find a potential supplier that meets these standards, take things a step further. Ask them how they will keep your data and IP safe. Do they have a physical security system? Will they test regularly to make sure everything is working as it should be? If so, then you can work with them more confidently.
Also, you can take precautions on your end. Always have NDAs prepared for your supplier to sign before giving out any sensitive information; register trademarks and patents to prevent copycats and protect your brand; if you source parts or components from multiple suppliers, assemble them at one secure location;
Ready to Outsource Your Product Manufacturing?
In light of this, have you given thought to outsource assembly process?
Outsourcing production may help a company get their goods faster and more cheaply than trying to produce everything on-site. Further, they are freed to focus on innovation and growth of their company.
Here at Shield Works, we manufacture goods. Located in China and British-owned and managed, our goal is to provide clients with high-quality items at affordable prices. If you would like to know more about what we can offer, please get in contact with us!
Product assembly. In China, this is a huge industry that results in doing business with countries around the world.
China is known to be a leader when it comes to manufacturing. Why is this?
Because over the last few years, they have accounted for 28% of global manufacturing output. To put that in perspective, the country in second place on that list (the United States) is more than 10 percentage points behind.
Since product assembly in China is such a global business, companies need to make sure that the process is smooth and that the products getting shipped remained undamaged.
How do they do that? What do you need to know about manufacturing before getting involved with this industry?
These are five practices that you need to know about China product assembly.
1. Ensuring Good Communication
The first thing that you need to do when it comes to quality control is to make sure that there is good communication. Having this locked down can do a lot of good for your company.
One benefit is that everyone is on the same page, and everyone should know what the overall goal is and what they have to do to achieve it. This gets everyone to work as a team rather than having individuals confused and frustrated about what is being done.
Do you want to know just how important good communication is? This study reveals that 86% of employees and executives note a lack of good communication as the cause of failures in the workplace.
What does this mean? It means that communication should be the number one priority when it comes to quality control. If you are the leader or know the leader of your company, you need to make sure that you or they are doing a good job of establishing clear communication.
2. Knowing Your Target Country’s Quality Standards
The next thing that you need to keep in mind with product assembly is knowing your target country’s standards. This is important because, let’s be honest; the quality standards in China may not be universal.
With that in mind, if you are going to primarily do business with one country or a specific group of countries, you better have a good idea of what their expectations are.
You can simply ask them what they expect from you, or you can do additional research on their rules and regulations. Then, see if their quality standards are doable for your company and how much more expensive it is going to be to meet those standards.
From there, you can decide if you want to do a large amount of business with that country.
3. Proper Product Inspection
Before you ship your products out from your factory, it is important to make sure that you properly inspect these products before you send them out to customers.
You never want to have a problem or a defect, but if you do, your in-house team should catch it rather than the customer. If the customer is the one that discovers it, you run the risk of losing that customer’s business.
With that in mind, you need to make sure that the proper inspections are put in place. This includes inspecting a product before it is packaged, checking the packages before and after loading them on their method of transportation and having a system to deal with defective products.
If you have all of that put in place, it should increase your success in quality control.
4. You Get What You Pay For
This old saying is very true when it comes to product assembly in China. The reason why is that the manufacturing in this country is still priced lower than the west.
As a result, some of the products are not made as well as by other manufacturers that follow the proper quality control codes. What this means is that you may be delivering a poorer product to the customer. Sometimes, this is so poor that it does not meet the standards pointed out above.
If you are dealing with countries or customers that require a higher standard, then you are going to have to shell out the money for higher quality manufacturing. It means putting more inspections in place and having better equipment to handle your products.
5. Choose the Right Product Assembly Service
Finally, you need to make sure that you have the right product assembly service by your side if you are not going to do it yourself. Reaching out to professionals can increase the chance of having higher quality products out there for your business and increase the chances of smooth operations.
So, how do you find the right service? Network around the industry and see if you can find out what companies similar businesses had success with.
You can also try to find reviews and testimonials of a company. This can give you insight into experiences that other customers had and see if it is right for you.
Start Your Product Assembly Operation
These are just a few of the things that you need to know about quality control practices when it comes to the product assembly industry. Now, you should have a better idea of what goes into making sure there is a high quality here.
You need the right service by your side, proper product inspections, good communication, knowing your target country, and having the right budget for this.
Are you ready to get started? Message us today and see how we can help you.
Over two-thirds of all mobile handset devices were assembled and shipped from China in 2021.
While most of these units were due to the success of the iPhone, China has cemented itself as the global leader in the manufacturing and logistics industry. China has managed to dominate these sectors of the global economy for decades, transforming the Chinese economy in the process.
This dominance has left the Chinese manufacturing industry with the skills, expertise, and experience to be the world’s manufacturing hub. However, these facilities are also available for smaller businesses that want to outsource their product assembly needs to China.
Want to learn more about the product assembly services China has to offer? You’re in the perfect place. Here’s everything you need to know.
The Manufacturing Industry
The Chinese manufacturing industry is incredibly diverse in its offering. The entire industry is designed to be the ultimate one-stop shop for all your manufacturing and logistics needs. Here are the three different kinds of services that you can leverage to optimize your business.
Warehousing and Distribution Services
One of the main advantages that China has over the rest of the world is the fact that they have the logistics infrastructure to support its manufacturing sector. This allows businesses from around the world to manufacture and ship their finished products from China to every corner of the globe.
China makes use of the latest technology to help streamline the entire process. These technological advancements have left it with some of the most efficient ports and airports in the world. Despite its location, China can effectively ship to every country in the world.
China Product Assembly Services
Product assembly services can range from company to company. However, these services are vital to businesses that want to outsource the assembly of their products.
The Chinese market has one of the leading supply chains in the world. This means that there are tons of suppliers around China that can deliver various components and parts to the assembly facility just on time. This kind of logistics allows parts to arrive as they are needed on the production line.
Since they arrive when they are needed, there is no need to store them on site. This helps save space, time, and money while keeping things as streamlined and efficient as possible.
Product assembly is one of the most common kinds of assembly services. This service includes working with a wide range of materials to help assemble your product for you. This includes materials such as plastic, metal, carbon fiber, wood, composites, textiles, and even cardboard.
Electronic assembly is also incredibly popular in China. This is why companies like Apple use Chinese facilities to assemble their premium devices. This service includes a wide range of services, such as assembling wiring, connectors, clamps, switches, and various kinds of testing.
Assembly facilities have the tools to help with circuit testing, final product testing, and lifecycle testing. This can help ensure that your product is built to your satisfaction before it leaves the production floor.
Mechanical assembly is riveting, tapping, drilling, and staking. This kind of assembly is more technical in nature but can help ensure that your mechanical products are working exactly how they are meant to.
While many may not think of packaging being part of the assembly process, it’s actually the most important part. The packaging that you use for your product can help set it apart from the competition. This plays a big role in your company’s branding and can be the difference between you and your competitor.
Benefits of Product Assembly Services in China
The Chinese manufacturing industry is the leading market for all your production and distribution needs. As the largest production industry in the world, the Chinese market can offer a level of service, quality, and affordability that you can’t get anywhere else. Here are just a few reasons why you should consider outsourcing your product assembly to China.
Strong Manufacturing Industry
As mentioned above, the Chinese manufacturing market is the most successful and dominant in the entire global economy. China has leveraged its favorable labor market and economic stability to dominate the industry for the last few decades. This has led to the evolution of the local sector, making it one of the most technologically advanced in the world.
It’s no secret that the success of the Chinese manufacturing market was heavily based on its low wages. However, the Chinese government, along with the local industry, has managed to evolve the entire industry. This evolution has left the market with some of the most technologically advanced systems and infrastructure.
This infrastructure has made China a global leader in manufacturing, product assembly, and logistics. This makes China the perfect partner to get your products sourced, manufactured, assembled, stored, and transported around the world. The one-stop shop nature of the Chinese market allows you to optimize your entire organization while managing to save on total costs.
Significantly Lower Production Costs
China became the manufacturing hub of the world because of its labor market. China is home to over 1.6 billion people that form part of a competitive labor market. The economic and political landscape in China has ensured that wages have grown but remain fairly low compared to other countries around the world.
While the minimum wage across Europe can range from $7 to over $20 an hour, the average wage across China is still below $3. However, the purchasing power of the local currency makes up for this difference. This makes China the perfect market to outsource your manufacturing to.
Stable Economic Environment
Despite the economic uncertainties over the last few years, the economic environment in China is quite stable. The government has included new legislation to make foreign investment easier. This has made the country perfect for investors looking to diversify their portfolios.
Favorable Local Currency
As mentioned above, China has a favorable local currency. The exchange rate is controlled completely by the national Government, allowing them to set the price according to their foreign investment needs at the time. While this is controversial, it helps strengthen the purchasing power of the local currency by insulating it from the rest of the global economy.
There are many benefits to controlling your currency this way. Besides allowing you to make investing more desirable to investors, it can also help investors make the most of their investment. This means that the same investment amount can stretch a lot further when working within the Chinese market.
Excellent International Logistics
China has evolved and upgraded its production facilities over the years. However, the country has made massive strides in other areas of the economy as well. The Chinese logistics and transportation sectors have been completely overhauled to help boost the local manufacturing industry throughout the country.
This has left China with some of the most efficient and productive ports in the world. In addition to this, China has state-of-the-art highways for logistics by road. China is also working on new highways to help them deliver goods by road throughout Europe.
The logistics and transportation services available in China make it the perfect place to base your international distribution center. However, outsourcing your production to China can allow you to produce and distribute your products from China. This can help make the entire process more efficient, saving you money in the process.
How To Find the Right China Product Assembly Service
Finding the right manufacturing partner is an important decision. This is because you want to find a long-term partner that can meet your organizational goals. Here are a few tips to keep in mind when looking for the right product assembly service to partner with within China.
1. Consider Your Needs
There are hundreds, if not thousands, of manufacturing plants, factories, and production facilities across China. While this does give you a lot of options, it can also make it difficult to find the right partner for your business.
Different companies have different needs. Figuring out exactly what you need from a manufacturing partner is the best place to start as it can help you filter out services that you may not need. While it’s beneficial to partner with a capable company, it can also be a waste of money to pay for services that you do not necessarily need.
It can also be beneficial to hire a consultant that’s experienced in the local manufacturing industry. These professionals are experienced within the Chinese market and can help you find the right partner for your company. These consultants aren’t free, but they can help you secure a long-term partner, saving you a lot more time and money in the process.
Once you have a few companies shortlisted, compare the capabilities of each manufacturing company. Compare their fees but also look through each facility to examine their scalability. This is important because you want to find a partner than can seamlessly scale up production when demand increases.
Having a partner that can simply increase production quickly can help you keep up with demand around the world. If you were to partner with someone that could not scale up production, you would have to stop and find a new partner. Finding and switching manufacturing partners will take time and cost you potential sales while you’re busy handling the transition.
3. Track Record and Experience
As mentioned above, it’s important to look at a manufacturer’s scalability when evaluating the company. However, their track record is equally important. Don’t be shy to reach out to previous clients that they may have worked with to see what it’s like to work with them.
Finding and securing a manufacturing partner is probably one of the most important organizational decisions you will make for your company. This is especially important if you’re outsourcing production and trusting the manufacturing facility to produce and distribute your product on your behalf.
4. Range of Services
Not all production and manufacturing services are the same. This is why it’s so important to take a good look at the company before making your final decision. While some facilities only offer contract manufacturing, others may offer precision product assembly as well.
Partnering with manufacturing companies that offer more than one service is ideal as it also futureproofs your relationship. Even if you don’t need that particular service right now, the fact that the company can do it showcases how they still support you as your company grows.
5. Start Small
When you’ve found the perfect manufacturing company, start small with your first few orders. This can help you spot things you may want to improve on before you start production on a larger scale.
Even the smallest of delays can end up costing you money. Whether it’s an error in design or production, stopping production for even a second costs you sales. This is why it’s so important that you take your time to streamline every process and spot all the errors as quickly as possible.
Outsource Your Product Assembly
China is the manufacturing and logistics capital of the world. As a leader in the manufacturing industry, China is home to some of the most productive and optimized product assembly facilities. With the right partnerships, you can leverage this experience to grow your business around the world.
If you want to learn more about how you can optimize your production in China, Shield Works is the best place to start. We specialize in helping you outsource your production and product assembly needs in China to help you cut costs and maximize efficiency.
Interested in learning more? Contact us today.
Outsourcing product assembly to China has helped many Western companies expand their market reach and maintain competitive pricing.
It’s a simple yet effective process for those who want to increase productivity without breaking the bank or spending too much time waiting for shipment deliveries.
Do you take efficiency into account when planning to assemble a product? To improve your abilities at assembling products in China, here are five tips for business owners to keep in mind. Let’s get started.
1. Avoid Intellectual Property (IP) Theft
First off, as a brand owner, it is imperative to always keep your intellectual property (IP) intact. If this leaks out of course there will be legal action taken against you and it becomes a difficult process.
To ensure you’re making the right decisions when it comes to choosing an assembly partner and avoiding IP theft, do some research on how trademarks and patents work in China. Then find a supplier with a good reputation and a proven track record for helping other businesses succeed.
We also highly recommend having your chosen assembly partner sign NNN (Non-Disclosure, Non-Use, and Non-Circumvention) agreements to protect your confidentiality like product details, drawings, marketing strategies, etc.
If your potential assembly partner has any issues signing these agreements, then this should be a red flag and you may need to look for alternative options. Because if anything goes wrong with your IP rights, then that becomes an extremely difficult problem to deal with and you’ll have to postpone your assembly project.
2. Pay Attention to the Lead Time
Lead time is the period of time between an order being placed and the final product being received. The short lead time means the faster you can get the products.
As the old saying goes, time is money. Reducing leading time is an important goal when making products in China. There are many benefits to this activity such as:
- Outpace your competition
- Lower additional costs like warehousing costs and logistics costs
- Quicker replenishment of stock to avoid stockouts and backorders
So, when you plan to start your product assembly project in China, you have to ask your service provider about the lead time before starting the project. If they refuse to offer an accurate reply, they may not have confidence in dealing with your project or would rather make false promises than get things done properly. In this case, communication is key. Try to keep everything clear, concise, and to the point, so it’ll be easier for both parties to understand without confusion.
Not only your customers will be happy to purchase and receive products in a timely fashion, but also you will be delighted with the short lead time. This is especially true for Amazon sellers who need to optimize their inventory performance so they can avoid being out of stock and having to pay high warehouse fees because they are running out of space.
3. Use Quality Control Services
Customers expect you to deliver high-quality goods that meet their needs. If they receive defective products that don’t meet these expectations, it will damage your company.
Therefore, you should consider quality control services.
Quality control is an important process aimed at ensuring that the product quality meets your requirements and standards.
By conducting quality control during or after the product assembly process, you can determine whether the defective rate is within an acceptable range, which is a good way to improve efficiency. Because this provides assurance to both your business and your customers and minimizes loss.
If the defective rate is too high that you can’t feed up with it, you should talk to your supplier if they can offer a solution before shipping out faulty products.
4. Streamline the Logistics
Logistics chains are a lot more complicated these days than they used to be.
More than one company is involved in any given shipment, not to make mention the number of distributors and points for unloading or reloading cargo.
Moreover, due to Covid-19, international freights are in shortage, and logistics fees are going up.
Manufacturing and trading companies are trying to accomplish every logistics mission from start to finish and aim to do so in the fastest and cheapest way possible.
At this point, to improve efficiency and maintain costs, you can consider ordering consolidation services instead of shipping all products on your own.
A consolidation service is ideal if you wish to have all your goods shipped together as a single international shipment to minimize your shipping costs.
5. Work with an Experienced Supplier
Now that you have a better understanding of how to improve efficiency when getting products assembled in China, it is time to take these factors into consideration before making your final decisions about who will be your best fit to deal with your project.
Finding a supplier to assemble your product is easy in China. However, looking for an experienced and reliable supplier is still a time-consuming job.
Take your time and reach out to suppliers who have dealt with similar projects before, so there are fewer chances for making mistakes. Focus on finding an assembly partner that can provide both efficiency and high-quality output.
Partnering with Shield Works, founded in 2020, as an offshoot of the British-owned and managed C2W Group located in the South China Greater Bay Area, things will be easier.
Whether you are an established brand or a new startup, Shield Works is a reliable and professional partner providing customized manufacturing and precision assembly for Western companies who are fed up with poor product quality, lack of transparency, and are worried about reliability and delivery time from their Chinese suppliers.
We can build a tailor-made solution based on your situation to meet your standards and requirements. Start your journey by reaching out today to discuss your product and learn how we can help.
Did you know that 8% of startups fail due to poor product production? If you’re like most entrepreneurs, you’ve poured your heart and soul into designing and creating a product that you hope will be a big hit.
But even the best-designed products need to be manufactured properly in order to bring them to market, which is why finding the right production assembler is so important.
You could also outsource to an offshore manufacturer, which is always a great idea, however, finding the right production assembler is a critical step in your product’s lifecycle that you’ll need to ensure you’re paying special attention to.
Keep reading for a comprehensive guide on choosing a production assembler so that you’re able to reduce and control operating costs while improving the focus on core your business competencies.
What Is Production Assembly?
Before choosing the right product assembly services, it’s important to know what you’re looking for. So, what is production assembly and how does it relate to your business?
Production assembly is a process that involves putting together products from individual components. This can be done by hand or using machinery, and it often requires the use of tools and other machines.
The assembly process can vary depending on the product being made, but it typically involves several steps, such as installing or attaching parts, testing the fit and function of the product, and packaging the finished product.
Production assembly is a critical step in the manufacturing process, and it is often one of the most labor-intensive steps as well. As a result, it is important to carefully plan and execute the assembly process to ensure that products are made correctly and efficiently.
Why Hire a Production Assembler
You might be wondering why you should hire a production assembler. Why not just do it yourself with a local business or even let a member of your team do it? After all, it can’t be that difficult, right? Not so fast there.
There are a number of reasons why you should hire a professional production assembler. First, they have the experience and knowledge to get the job done quickly and efficiently.
And more importantly, they have the right tools and equipment to get the job done safely and correctly. They can also provide you with a warranty on their workmanship. And, in today’s day and age, that’s worth more than its weight in gold.
Finally, they will save you time and money in the long run. After all, you wouldn’t outsource your marketing work to a software developer. So why not entrust an experienced production assembly professional to help you with that process?
How Does Production Assembly Work
In short, a production assembler is usually part of a package deal that includes in-house customized precision assembly activities. However, this simply means they take care of all the production assembly for your business. This means that they will be responsible for putting together products, components, or parts in the most efficient way possible.
This could include anything from adding bubble wrap to the boxes or testing circuits. It truly all depends on what you need.
When it comes down to it, production assemblers are an important part of any business that relies on them to get products out the door and to customers as quickly as possible.
In order to be successful, production assembly teams need to be able to work quickly and efficiently while still ensuring that the final product is up to the company’s standards.
The process in general typically works by the types of assembly needed. For example, at Shield Works Precision Manufacturing, we offer:
- Mechanical Assembly Capabilities: This includes hardware assembly such as any tapping and drilling that needs to occur to get your product out
- General Product Assembly: From wood and metal to plastic and cardboard packaging, this service is designed for pretty much any product
- Electrical Assembly Capabilities: This service is designed more for those whose production assembly requires things like circuit testing or lifecycle testing
- Packaging Services: From adding bubble wrap, binding, and stuffing to shrink wrapping anything that needs to be shrink wrapped, this is usually the final step before shipment
What we’re really trying to say is that there are a variety of different production assembly services out there and the process looks different for each one.
The Benefits of Outsourcing Production
The globalization of the business world has led to a new era of outsourcing, and production assembly is one area that has seen a lot of growth in recent years.
There are several reasons why businesses choose to outsource this type of work, including cost savings, access to skilled labor, and increased efficiency.
Cost savings is often the primary motivator for companies that outsource production assembly. By moving production to a country with lower wages, businesses can reduce their overall costs.
This can be especially beneficial for companies that have high-volume or complex production needs. In addition, outsourcing can help businesses minimize the impact of fluctuating currency values, which is particularly relevant in today’s markets.
Access to skilled labor is another key advantage of outsourcing production assembly. In many cases, businesses that outsource their assembly work benefit from being able to tap into a larger pool of workers.
This can be especially helpful for businesses that have specific skill requirements for their assembly needs.
Additionally, outsourcing allows businesses to take advantage of specialized assembly services that might not be available in their home country.
Increased efficiency is another common reason why businesses choose to outsource production assembly. By working with a company that specializes in this type of work, businesses can often get their products assembled more quickly and efficiently.
How to Choose the Right Production Assembler for Your Business
You need a production assembler to help you put your product together. But with all of the different options out there, how do you know which one is right for your business? Here are a few things to keep in mind when making your decision.
Consider the Size of Your Business
The size of your business is an important consideration when choosing a production assembler. If you have a small business, you may not need the same level of automation that a large business requires.
For example, a small business might be able to get by with a manual assembly line, while a large business would need to invest in an automated assembly line. Consider the scale of your operations and choose a production assembler that can meet your needs.
Look at Experience
When you’re looking for a production assembler for your business, it’s important to consider experience. Look for someone who has worked in a similar industry and who has the skills necessary to put your products together quickly and efficiently.
It’s also important to find someone who is familiar with the assembly process and who can work independently. Furthermore, you’ll want to choose someone who is reliable and who will show up on time for each shift.
Look for someone who has a strong work ethic and who is detail-oriented. With the right production assembler on your team, you’ll be able to increase efficiency and improve your bottom line.
Get a Sense of Customer Service
Choosing a production assembler is a long-term commitment. Therefore, you want to enjoy the relationship! How responsive are they when you have questions or problems? How easy is it to get in touch with someone when you need them?
The better their customer service, the easier it will be to work with them on an ongoing basis.
Things to Consider When Choosing a Manufacturer
Before you choose a manufacturer, there are a few things you should keep in mind outside of the three points mentioned above.
First, consider the type of product you’re looking to have manufactured. Some manufacturers specialize in certain types of products, so it’s important to find one that has experience with the type of product you’re looking for.
Additionally, take into account the number of products you need. Some manufacturers have minimum order requirements, so be sure to find one that can accommodate your needs.
And, don’t forget to factor in the cost! You’ll want to find a manufacturer that offers competitive pricing without sacrificing quality.
Prefer to see things listed out easily for you to scan when choosing a manufacturer? When it comes down to it, here are three easy ways to start looking at potential production assembly partners:
- Cost: Obviously, the cost is a major consideration when choosing a manufacturer. You’ll need to get quotes from several different companies and compare prices. It’s also important to consider other costs, such as shipping and taxes.
- Quality: Another important factor to consider is quality. You’ll want to make sure that the products you’re getting from the manufacturer are of the highest quality. Be sure to ask for samples before making a final decision.
- Delivery Time: This ties into the number of products you need as you’ll have to consider how long it will take for the products to be delivered. If you need them quickly, you’ll need to find a manufacturer that can meet your timeline.
These are just a few of the things to keep in mind when choosing a manufacturer. By taking the time to do your research, you can be sure that you’re making the best decision for your business.
Additional Tips for Choosing a Manufacturer
We hope we’ve helped you understand how important it is to do your research when you’re looking for a manufacturer. If you’re still having trouble then here are a few additional tips to keep in mind:
- Check out the facility. Is it clean and well-organized? This is a good sign that the manufacturer takes pride in their work.
- Ask about lead times. How long will it take for your order to be fulfilled? You don’t want to be left waiting months for your product.
- Get quotes from multiple manufacturers. This will give you a better idea of who is offering the best value for your money.
By following these tips, you’ll be able to find a manufacturer that meets your needs and expectations. However, be sure that they’re also helping you improve your bottom line.
Ultimately, we urge you to look for a company that is able to provide you with rapid, clear, and transparent communications throughout production along with full in-house quality control to internationally recognized standards.
If that’s what you’re looking for then we suggest you…
Consider Product Assembly Services With Shield Works
All in all, we’ve seen that the decision to outsource production assembly is often driven by the need to reduce costs. However, there are other benefits that can be achieved by outsourcing this activity.
From the ability to free up internal resources that can be better used elsewhere to accessing specialized expertise and equipment that would otherwise be unavailable, outsourcing production assembly is a great idea.
And, the benefits of choosing a production assembler in China are even more numerous, at least when you work with Shield Works Precision Manufacturing.
You’re able to enjoy the benefits of working with a 100% British team while still enjoying the ease and cost of being able to eliminate third-party QC man-day costs and strip away the layers from your supply chain.
Looking to launch a new product with assembly requirements or relocate your assembly from an existing China-based assembly house? Get in touch today!